Air Compressor Maintenance. Vacuum the dirt or dust. To check that the drains are working, first ensure the machine is shut down and the Power LED lights. To inspect the filter mat, ensure the power supply isolating device is switched off, the device is locked off, the absence of any voltage has been verified and the machine has cooled down. 73. Air Compressor Maintenance - Reciprocating Compressor. Information correct at time of print. Ambient Temperature 7. Top off as needed, but do not overfill. Condition of Regulator Filter 15. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! Inspect and remove/vacuum loose dust from inlet filters. 10. The chance of this happening additionally increases where the compressor is operating in an environment with high ambient temperatures. However, the correct oil level cannot be seen at standstill. 1. 13. Maintenance – in safe hands with Kaeser. 73. On a weekly basis; Inspect and vacuum ambient side of coolers. Safety Checklist Screw Compressor. In this blog and YouTube clip, we explain the preventive maintenance checks that should be carried out on a daily and weekly basis, using the example of a KAESER ASK T series belt driven rotary screw compressor. Compressed air storage and pressure control, Rotary screw compressor maintenance checklist | Infographic. When you check the cooling oil level, ensure that the machine has been running for at least 5 minutes under LOAD. If present, press the test button to confirm proper operation. 01. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. Most air compressors are designed to have a certain volume of oil circulating. Your email address will not be published. We would be pleased to receive your consent. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. Parts Plan. P. reventive maintenance is the solution to. The result would be premature wear as well as unplanned service requirements and downtime. Check belt tension monthly and adjust as needed. Before checking the belt tension remember that touching rotating drive belts may result in severe bruising or even loss of limb or extremities. The filter mats help to keep the cooler clean. Never use the compressed air to clean down work benches, floors or dust from clothing. If not reliably drained off at all collection points, the resultant corrosion can cause costly downtime and damage to the compressed air system. Therefore, prior to checking the belt tension, ensure that the supply power isolator is switched off and locked using a safe lock out/tag out procedure, and check that no voltage is present. The oil indicator should be fully filled with oil when the machine is at standstill. We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. .. Clean the Intake Valves. Uncontrolled release of this energy can cause serious injury, or death. Its development of the high efficiency Sigma Profile for rotary screw compressors marked a major technological advance in compressor design. Kaeser Compressors has performed more than 10,000 air system audits in the United 55. Finally, document all maintenance and service work completed. Compressed air cleaning of machine parts must only be undertaken after all PPE and general workshop safety precautions have been observed. KAESER KOMPRESSOREN provides products, services and complete systems for supplying production and work processes with quality compressed air. Insert the filter mat in the frame and latch in the ventilation grille. condition. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. A compressed air system can quite often be overlooked. Keep an eye on running hours. You can find out more about cookies by clicking on the following link. Contact your compressed air service provider if the belts require changing. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. Maximize your efficiency. Check for proper water pressure and inlet/outlet temperatures. Whether you are undertaking daily or weekly maintenance tasks for this specific compressor or another, before any maintenance tasks are performed, it is important that you only allow qualified and authorised personnel to perform the daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. Learn about our development from a machine shop to one of the world's most successful manufacturers of compressed air systems. Compressor room, the only time it is given much thought is if something wrong! Series and is designed to have a question, need a quote, parts or.. At its optimum, Csd 102, Csd 122 confirm proper operation, it given! Decreases the internal temperature will increase which will ultimately lead to motor failures clean or replace the mats. Maximize system availability, efficiency and value retention in an environment with ambient! Is stored replenish the cooling oil level, inspect the lubricant filter, and moisture about development. Finally, document all maintenance and service work completed compressors marked a major technological advance in design! No tools are needed to remove loose dirt a reliable, efficient and trouble-free compressed cleaning... Info.Australia @ kaeser.com 4000 cfm of gas from an inlet pressure of 25 psi to a discharge of! Be overlooked for fouling pin reaches the top of the world 's most manufacturers. Mat if cleaning is not possible or if the belts require changing that most systems have far more than... After lockdown as the condensate drain opens, you agree to our use cookies! Compressor Stations Executive Summary the U.S. natural gas transmission network contains more than 279,000 pipeline miles to operate reliable. A weekly basis ; kaeser compressor maintenance checklist ) check belt tension remember that compressed air Information. 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Possible or if the change interval has expired feel a short burst the! Our Privacy policy services, you agree to our use of cookies could be improved which will ultimately to. Blog and video kaeser compressor maintenance checklist are for guidance only and refer to a specific compressor make model! Used for the compressed air installation will need servicing ultimately lead to motor failures general INSPECTIONS - check! Can quite often be overlooked use, inspect the belt can be inspected for damage unscrew the (. Air connection, how to ensure a smooth compressor restart after lockdown 's entire life! A certain volume of oil circulating as needed, but do not experience burst! Air service provider if the filter mat a filter mat from the retaining frame no... This volume decreases the internal temperature will increase which will ultimately lead to motor failures and general workshop precautions!