93 0 obj<>stream Problem: Plate imaging incorrect. Switching cyan, magenta sequence is sometimes necessary. 0000002349 00000 n Esko's flexo solutions continue to innovate by pushing flexographic print quality to new standards.Flexo plate production has never been this straight forward. Print heavy form first and lighter form on back-up side 2. A large amount of substrate is consumed to set up the job, potentially wasting expensive material. The flexo printing advisor from Siegwerk enables you to quickly recognize problems and resolve them, thereby increasing productivity in printing. –Flexo Printing –Gravure Printing Munich 1.3 Million inhabitants Industrial and high-tech hub: BMW, MAN, Linde, Siemens et al. trailer In recent years, flexographic printing has had major advancements in technology. 0 This is brought to you as another fulfillment of our service to the industry. xref Flexoprintpack is a division of AFRA INTERNATIONAL DMCC, which is a part of Asianray AFRA group. You will be able to find an easy solution to most any problem right here in these pages. We are suppliers of high-quality, customized tooling storage solutions and machinery for the Corrugated and Litho industry: Flatbed die storage and handling Rotary die storage and handling Stereo Printing Plates storage Stereo Printing Plates washing machine x�b```�V�7 ce`a�X���j0}J\f�b�c��x�i�d&gk��L�����0r3�0|a�f��z011�dz�tmvԵ�@��Qk����3\�L7�ȞT��R,��)����LK��gBxU�޷���䩴��a�o�>���&O�e�9�)`������qI��=��rt%�&���p� ��XT��.�L&� E�eK�JF�am��՞���&�. This misregistration causes gaps or white-space on the final printed packaging. The basic printing presses (Machines) consist of four basic units. This unacceptable print is usually a premature density loss during the course of a press run which may be associated with blinding or plate wear. Multicolour Ink Trapping (Wet, multicolour printing.) - Some flexo corrugated box printing is sheetfed The continuous, repeated imaging capability, along the length of the web substrate makes flexography very suitable for products such as wallpaper and wrapping paper. 0000000016 00000 n 0000001834 00000 n Flexo 24 has a pre-flight software that prepares files for producing your flexo plate.. To generate pdf files for the production of photopolymer plates, different types of programs are available.Some of these are: ArtPro, a software distributed by Esko and designed to generate pdf files for flexo. 0000013195 00000 n Understanding Common Flexo Print Defects — Part 2 — Dirty Print Understanding Common Flexo Print Defects — Part 3 — Ink Spitting. Solution: 1. New advances however, see the emergence of collaboration between OEM’s at every stage of the flexographic process. Round-top vs. flat-top dots 11 5. 0000003067 00000 n But if there is an unusual situation that we havent covered in this guide, then we are still here to help. We are your source for compre-hensive ink management. Solution: 1. Printing: A process can be desiribed as reproduction of the shapes, texts, graphics, patterns and pictures to the surface of a film material. Flexographic printing is a pressure-sensitive process. 0000005266 00000 n Reduction in make-ready & mounting. In this case, printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. 1. Flexo printing problems, Daetwyler troubleshooter - the print expert at your side Established in 1996 in Dubai- U.A.E. 0000035768 00000 n Flexible Printing Plates. • For Flexo printing (flexo plates): New vipFLEX solution Ink Preparation Press control Quality Control . Printing Plate Problems : The lithographic plate can be a source of unacceptable print. Ed. 0000001325 00000 n Run small lifts when backing up the sheets 3. Printing spot colors with process. 0000001405 00000 n Crush It! Creating a pdf for flexo printing requires tiny and essential precautions. 0000002395 00000 n HD Flexo 7 3.1 HD Flexo Highlight Screening 8 3.2 HD Flexo Solid Screening (Microcells) 10 4. It accounts for over 60% of the printing market. 0000035522 00000 n Flexo 24 wants to share them with you to be the best ally of your productivity. 2. Problem: My printer isn’t printing. %PDF-1.4 %���� 0000002061 00000 n Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. Next to the almighty paper jam, nothing happening also ranks high on the printing problem list. This team is made up of industry professionals dedicated to being up to date on new technologies, armed with the last in diagnostic tools, and experienced in problem solving that can achieve sustainable results. find an easy solution to most any problem right here in these pages. Problems we have assisted customers in overcoming: Bounce / chatter / gear marks Expanded gamut printing. Flexible Packaging Printing Processes Overview Slide 18 2009 Consumer Packaging Solutions For Barrier Performance Course TREATMENT - determining the treatment level DYNE Test • Solutions of various percentages of Ethyl Cellosolve, Formamide and Water • Dyne solution levels range from 30 to 60+ favorable effect which water or surfactant solution had on the hydrophobic substrate with regard to print mottle could depend on its surface compressibility in combination with the hydrophobic nature of its surface that could affect the wetting properties. Stacking tolerances and/or registration. It takes several hours to set up complex jobs that print, varnish, laminate, and die cut. Conventional printing involves physical contact between plate and ink and between ink and substrate. Solution: Check exposure element on the plate to assure imaging is correct. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. 0000022916 00000 n 0000002477 00000 n And when you encounter such problems in your printing process, we encourage you to refer to the material presented in this troubleshooting guide. IF YOUR PDF FILE GIVES YOU SOME PROBLEMS, … If version changes are necessary, they are time-consuming to make. 0000001758 00000 n Flexo printing: guide on how to prepare a correct pdf for your plate with the online software. 0000023527 00000 n The flexographic process has often been reliant on skilled operator engagement to deliver quality results. Recently, Edale have launched AiiR: Autonomous, Inking, Impression and Registration. 0000035953 00000 n Take advantage of our experience and the largest commitment to research and development in the printing ink and coating industry. <<65b56d5852820445aed2a39e6973ef82>]>> The cost of the flexo printing plates is high, but when they are properly cared for, they last for millions of impressions. FLEXOGRAPHIC PRINTING PROBLEMS AND SOLUTIONS ABOUT FLEXO PRESS AND MACHINERY. 0000004431 00000 n 0000020246 00000 n Planographic printing—offset lithography Lithography is the most dominant of the printing processes. ABOUT US. Need for improved process printing. Packaging Gravure Printing Problems and their Solutions On the following pages, you will find the information on the most common packaging gravure pressroom problems, how to recognize them, their causes and how to correct them. Trapping in printing is the compensation for misregistration between printing units on a multicolor press. 1. 0000002441 00000 n Hold lifts three days (per GATF) before printing back-up side 4. Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. Solution: Lighter ink coverage should be printed first. Flexographic Printing Paper & Board Trapping files involves creating overlaps (or ‘spreads’) or underlaps (‘chokes’) of objects during prepress to counter misregistration on the press. The problems we faced five years ago, such as poor color strength, poor fading to zero, solid ink porosity and even bounce, disappear when the newest technologies are used. APR Technical Solutions Group. Esko is the undisputed global market leader in digital flexo imaging. We have formed our Technical Solutions Group to encompass our full range of expertise in all critical areas of the flexo process. 0000005019 00000 n The problems we faced 10 years ago, such as dot bridging and the halo effect, do not exist anymore in high-quality flexo printing. AiiR fully automates the print and registration process, reducing the level of operator intervention required, leading to fewer errors and a higher quality final product. to high-speed flexo printing needs By Jim Felsberg, field marketing manager, Sun Chemical Corp. Troubleshooting the cause of defects There are typically three main reasons why the aforementioned defects occur with high-speed printing: 1) The ink drying speed is not correct; 2) The ink resolubility is not good enough; and 3) The ink needs to be stronger in color. When looking for a printing solution, look for one with the future in mind, and invest in the printing technology of the future. Solutions: First, check that you sent the print job to the right printer; you may very well be printing dozens of documents in the next department. High resolution platemaking - first step to solve the Flexo problems 5 3. Flexo printing is unique because it adapts well to different materials (like our own EF multisubstrate flexo press that prints on thin film, paper, cartonboard, shrink sleeves, inmould, lamitube and flexible packaging) and can use a wider range of inks, including water-based inks and UV inks. 0000000816 00000 n 91 0 obj<> endobj Manufacturers are looking at all areas, from file preparation to print and finishing, to deliver an almost f… Flexo innovations you won’t see anywhere else. 0000002936 00000 n : Why Now Is the Time to Cash in on Your Passion, City of Lost Souls: The Mortal Instruments, Book Five, The Return of the King: Book Three in the Lord of the Rings Trilogy, The Subtle Art of Not Giving a F*ck: A Counterintuitive Approach to Living a Good Life, Battlefield of the Mind: Winning the Battle in Your Mind, The Extraordinary Life of Sam Hell: A Novel, Midnight in Chernobyl: The Story of the World's Greatest Nuclear Disaster, 75% found this document useful, Mark this document as useful, 25% found this document not useful, Mark this document as not useful, Save Flexo_Trouble_Shooting_Coloured.pdf For Later. Increased press speeds. 0000017856 00000 n Improved clean-up times & change-over times. startxref Solutions for Printing Problems Even though flexography looks simple at first glance, each flexo printer is working hard dealing with a variety of difficulties, causing unnecessary loss of … 0000023251 00000 n 0000001536 00000 n Solvent Flexo: Consult your ink manufacturer for properly balanced solvent blend for specific ink and printing conditions 2. %%EOF Label Finishing Solutions . Driven by the improvements in process, make ready, and plate preparation – and hence turnaround especially on lower run work automation is increasingly a trend for flexo presses. Once you have checked the validity of your pdf for printing, you can then proceed with the order. But if there is an unusual situation that we haven’t covered in this guide, then we are still here to help. Problem: Colour sequence incorrect. Flexo-Hybrid Packaging Solutions. 91 26 "Dirty" printing and/or ghosting. Get immediate solutions around the topic Flexographic Printing The flexographic printing guide published by Siegwerk offers you the possibility of quickly identifying and correcting problems so that you can increase your printing productivity. Premature plate wear is a problem which may have underlying causes which are not frequently addressed. We have formed our Technical Solutions Group to encompass our full range of expertise in all critical areas of the flexo process. START WITH A LIST OF ALL THE BLOCKING ERRORS FOR THE ANALYSIS OF PDF FOR FLEXO PRINTING. Solvent Flexo: Use less hygroscopic solvent blend for ink reduction; coordinate with your ink manufacturer Blushing (Hazing, Fogging) Problem: Milky, foggy or matte appearance in an ink or coating. The introduction of Full HD Flexo 14 5.1 Full HD Flexo for Flexible Packaging Printing 16 5.2 Full HD Flexo for Label Printing 17 One current trend for flexo is for it to be combined with digital printing technology to produce powerful hybrid solutions that outperform most traditional offset presses.